Block transfer system include automatic pallet feeding machine, stacker and forklift.
Automatic pallet feeding machine
|Mobile driven motor
|Cycloidal needle motor
|Palletizing pallets number one time
|Two pallets once
Part one: Automatic pallet feeding machine
The machine feeds pallet into pallet hopper automatically, it needs only one forklift driver to carry pallets onto the conveyor of the pallet feeding machine. It adopts hydraulic pressure power to ensure working process more stably.
The features and advantages of automatic pallet feeding machine
1. Adopt PLC intelligent control system (PLC frequency converter, hydraulic pressure), save labor & labor cost, and increase production efficiency!
2. Chain-style conveyor system
3. With protection system, high-position anti-roof system
4. 30cm of the maximum calibration distance of pallet (calibration distance)
5. The upper pallet feeding system adopts inverter control system: soft contact, fast compression, no damage to the pallet
6. Lifting capacity of pallet feeding system (Lifting capacity is not affected by weight): the lifting action of the hydraulic control system (counterbalance valve) keeps the same height every time, and also keeps the high accuracy.
7. Pallet is automatically lowered into the regular position after it’s conveyed, next, pallet feeding system will automatically execute feeding action!
8. No-pallet detector: get to work upon detecting a pallet there, a sensor senses before the chain is transmitted, and get non-work upon detecting no-pallet there.
Part two: Stacker
This device transfers the pallets with wet blocks and stack them layer by layer automatically, two pallets once.
There are two kinds of stacker machine
Single Pallet fixed type: The stacker is fixed in one position, and only one pallet can be stacked at a time. It is often used for small brick making machines.
Mobile type: stacking two pallets at a time, moving the stacking as a whole, commonly used to maintain medium and large brick machines
1. Labor-saving: Stacking machine can save 1-2 labors.It can reduce production costs for customers and save about 10,000 USD in capital each year
2. Fast cycle speed; No matter how many layers of bricks and pallets, they can be raised and moved at a evenly speed.
3. High degree of automation, no need to use people to lift the pallets from stacking to stacking, It can work with forklifts, and continuous production can be performed 24 hours.
4. Time saving: When bricks and pallets are stacked in multiple layerss, the forklift driver can work once every 3 minutes, which improves work efficiency
5. The stacker also can reduces the damage of finished wet blocks and improves the yield.
Part three: Forklift
1. We use the forklift to carry block from block machine area to curing area
2. It could help you for transport block to truck when you sale the block
1. Reliable special meters
(1) Integrated meter and steering column offers reasonable structure and better view.
(2) The meter integrates water temperature gauge, oil level gauge, hour meter and other alarms to make monitoring of truck condition easier
(3) When the engine has fault, the indicator will be on all the time.
2. New adjusting mechanism of steering wheel
Dual-screw-type adjusting mechanism of steering wheel improves operation comfort and reliability
3. Wide view mast
(1) The superior mast ensures operation safety. Wide view mast improve the front view.
(2) Enlarged channel surface make structure firmer.
(3) The wide view mast is the standard configuration of the truck. It has better view.
4. Environment-friendly design and easy maintenance
(1) Engine meeting China emission standard stage lll Is assembled on the truck
(2) Built-in noise isolating and sealing materials reduce vibration and noise.
(3) Opening angle of engine hood makes maintenance easier.
(4) The engine hood is easy to open and reliable to lock.
(5) The gas spring with automatic lock function ensures the safety during maintenance.
(6) The truck has lower vibration and noise.
5. Air Inlet System
The air suction is installed on top of the overhead guard column where is away from the dust produced when travelling, The air sucked by the engine is cleaner and thus the engine service life is prolonged.
6. Reliable casting steering axle
(1) Compact structure,small deformation when loading.
(2) Dust proof and water proof structure increasing service life and reliability effectively.
(3) Low maintenance cost in later stage.
Material: manganese steel Processing technology: wire cutting or CNC processing, heat treatment
GMT pallet for concrete block is made of fiber as reinforcing material and base of thermoplastic resin through mould pressing.It is a kind of plastic brick pallet for concrete block. It is currently an extremely popular plastic pallet in the world and is consider one of the most promising pallet today.
Cement delivery system include cement silo,cement scale and screw conveyor. It is used for the production with bulk cement, this equipment saves the labor to put cement to the mixer.
Multi-function type automatic block cuber machine production line is suitable for the dry product palletizing of various concrete brick production lines. Generally, it is independently set up near the product maintenance yard. For the cured products, it can also be connected in series. In the block production line, online palletizing is implemented.
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